Charcoal furnaces

Carbonization furnaces are equipment that operate at high temperatures, where the pyrolysis process involves complex chemical reactions. Therefore, we pay special attention to the fundamentals of designing this equipment, which include three key aspects: proper calculations, material selection, and manufacturing technology.

Based on these “three pillars”, we create furnaces that effectively perform their functions, are easy to control and manage, and are reliable and durable.
For each type of raw material, we have developed a special model of carbonization furnace that perfectly meets specific tasks and successfully accomplishes them.

We continuously improve and modernize our furnaces. Currently, our product line includes nine modifications, adapted for use with various types of raw materials, allowing the production of charcoal, high-quality carbonized briquettes, and biocoal, as well as meeting different production volumes according to customer needs.

The main goals of our company are:

1. Cost Reduction: Development of new furnace models for charcoal production that are more affordable in terms of price.
2. Simplified Installation and Startup: Design of structures that make the installation and setup process easier.
3. Ease of Operation: Creation of furnaces that are easy to control and simple to operate.
4. Operational Stability: Ensuring stable performance of the furnaces during operation.
5. Durability and Environmental Friendliness: Manufacture of furnaces that are durable under proper technological conditions and environmentally safe.

Among our new products are the furnaces “ModEco Premium” and “ModEco Mini”. Both models feature a modular design, and their price depends on the configuration (number of retorts), which affects the furnace’s productivity.
Special attention during the development of the new models was given to:

• Accurate calculation of heat carrier operation, its control, and management;
• Convenient and practical unloading of the finished product.

These furnaces fully meet the requirements for producing high-quality premium charcoal, where 80-90% of the product consists of “restaurant-grade” charcoal.

Our base model is the «ModEco 4-60».It is designed for processing raw materials with a moisture content of up to 25% and a fraction size of no less than 50 mm.
This model is based on precise calculations that take into account all components and their alignment with the processes occurring in different parts of the furnace. Thanks to these calculations, we were able to develop a computer program for furnace control.

The combination of an automated control system (ACS) and the furnace, which aligns with all calculations, has resulted in the ideal product for the carbonization industry.

For processing large chunks of wood with moisture content above 25% (typically freshly cut wood with moisture up to 70%), we offer the model «ModEco 4-60 PS».

This furnace is equipped with a drying complex that operates on a two-stage wood drying principle. The furnace’s waste heat carrier is used for the preliminary drying process, while the drying itself is carried out using the “through-layer” method, which ensures maximum efficiency.

The heat carrier is directed to each piece of wood, blowing warm air over it and evaporating the moisture. The properly designed drying complex eliminates the risk of moisture condensation.

The furnace’s computer control system is adapted to these new conditions and includes an automated control system, as well as automatic temperature regulation of the heat carrier used for drying.

Many manufacturers still use outdated, not always environmentally friendly, and inefficient methods for carbonizing coconut shells. In response to a request from a country in Southeast Asia, we developed a high-performance furnace adapted to specific climatic conditions for processing this raw material.

For this, we created the «ModEco 4-60 CS», model, which successfully passed testing at our facility and has proven itself in Indonesia as a stable, high-performing furnace for carbonizing coconut shells.

Against the backdrop of increasing global demand for efficient waste disposal from agricultural production, such as walnut shells, coconut shells, almond, hazelnut, apricot, and olive pits, we present new furnace models «EcoForest» and «EcoShell», which effectively process agricultural biomass and wood biomass into biochar. Did you know that biochar can not only reduce carbon emissions but also improve soil fertility?

The EcoForest furnace  is the optimal choice for carbonizing coconut shells, chunk wood, and small wood processing waste with a fraction size ranging from 50mm to 500mm without sorting.

The EcoShell furnace is the ideal equipment for carbonizing agricultural industrial waste (such as walnut shells, coconut shells, almond, hazelnut, apricot, and olive pits).

Our productive work on designing a furnace for processing Pini Kay, Ruf, Nestro, and other types of briquettes has led to the development of the new «ModEco Briquette» model. This model successfully passed the stages from prototype to industrial sample and has already proven itself as a reliable, stable system. It produces a modern, environmentally friendly, natural, carbonized briquette that stands out for its excellent shape, long burning time, high calorific value, and heat of combustion.