Synergy Dream, which main type of business is the design and manufacture of charcoal burning equipment represents a charcoal burning kiln, ModEсo 4-60 model. The kiln is intended specifically for receiving charcoal from large-sized wood with a relative moisture content of up to 25 %.
The main parts of the kiln are a hearth and two pyrolysis sections accommodating two stationary retorts each. The hearth is a metal enclosure, which walls and bottom are lined with high temperature insulant.
- The following materials are used for lining:
- ceramic fibre with an operating temperature of up to 1,250 0C,
- ceramic plates with an operating temperature of up to 1,250 0C,
- firebrick ShA 5.
Pyrolysis sections also represent metal enclosures, with retorts installed inside (retort is a vessel where thermal decomposition of wood occurs). Retorts are made of steel 09 G2S, 12 mm thick. Pyrolysis section walls, where the operating temperature reaches 600 °C are lined with ceramic fibre with an operating temperature of up to 1,050 °C. The kiln is operated only with the ACS (automated control system). The ACS monitors operating modes and maintains temperatures within set ranges. Coal is discharged to metal boxes, so called quenchers. To stabilize coal, metal stabilizers are used. Quenchers and stabilizers guarantee high processability provided that the coal cooling and stabilization procedures are followed.
|Item No.||Parameters||Unit ofmeas.||Value|
|1||Area occupied by ModEсo 4-60 kiln||m2||127,3|
|2||Overall dimensions of the main section of ModEсo 4-60 kiln, no less than:|
– length / length, incl. transporter
– height (depends on the climate in the kiln operation area)
|3||Weight of delivery set, no more than||t||42|
|4||Weight of each transport section, no more than||t||9,3|
|5||Power supply voltage, current frequency||V; Hz||220; 50|
|6||Power consumed by ModEсo 4-60 kiln||kW/h||0,5|
|7||Feedstock (firewood) flow rate, L=300–350 mm||m3/day||13-16|
|8||Wood consumption for maintaining the processes*||m3day||0,2-1,0|
|9||Charcoal capacity at firewood moisture content of up to 25 %**||kg/day|| |
|11||Time for preparation to start||hour||2|
|12||Time for preparation for truck transportation||hour||48|
|14||Cycle duration of one retort**||hour||16-20|
|15||Time of coal cooling in quenchers||hour||24-48|
|16||Operating range of temperatures|
|17||Max allowable temperature|
* – the parameter value depends on the season, and feedstock moisture content.
** – the parameter value depends on the moisture content, rock and feedstock size.
*** – the parameter value depends on the quantity of units at the same site:
1 units — 2 persons per shift
2 units — 2 persons per shift
3 units — 3 persons per shift